1. Уводзіны
1.1 Прадукт скончыўсяview
The Schunk Intermediate Sleeve is designed to enhance the versatility of toolholders by allowing for a wide range of clamping diameters. This sleeve enables clamping of tools from 3mm to 25mm, optimizing the use of a single toolholder for various applications.
Available in coolant-proof versions with innovative peripheral coolant channels, these sleeves integrate seamlessly with TEDNO, TRIBOS, SINO-R, and other commercially available hydraulic expansion toolholder systems, providing robust and efficient performance.
Figure 1.1: The Schunk Intermediate Sleeve, a precision component designed for expanding clamping diameter capabilities in toolholders.
2. Асаблівасці прадукту
- Універсальны КлampING: Allows for clamping diameters ranging from 3mm to 25mm with a single toolholder.
- Internal Coolant Supply: Designed for efficient internal coolant supply, ensuring optimal cooling during operation.
- Coolant Proof: Robust construction ensures coolant proof performance up to a maximum of 80 bar.
- Closed Collar Design: Features a closed collar for secure and stable tool clampінж.
- Шырокая сумяшчальнасць: Compatible with TEDNO, TRIBOS, SINO-R, and other standard hydraulic expansion toolholders.
- Нямецкая інжынерыя: Manufactured in Germany, ensuring high quality and precision.
Малюнак 2.1: Папярочны разрэз view illustrating the internal structure of the intermediate sleeve, highlighting its design for various clamping diameters.
Figure 2.2: Diagram showing the path of internal coolant supply through the intermediate sleeve, ensuring effective cooling during operation.
3. Настройка і ўстаноўка
The Schunk Intermediate Sleeve is designed for straightforward integration into compatible toolholder systems. Proper installation ensures optimal performance and tool life.
3.1 Агульныя інструкцыі па ўстаноўцы
- Падрыхтоўка: Ensure both the intermediate sleeve and the toolholder are clean and free from debris, chips, or contaminants. Use a lint-free cloth for cleaning.
- Змазка (калі ёсць): Consult your specific toolholder's manual for any lubrication requirements for the clamping mechanism or sleeve interface.
- Устаўка: Carefully insert the intermediate sleeve into the toolholder. Ensure it seats fully and correctly. Do not force the sleeve into position.
- Устаўка інструмента: Once the intermediate sleeve is in place, insert the cutting tool into the sleeve. Ensure the tool's shank diameter matches the sleeve's clamping diameter.
- ClampING: Activate the toolholder's clamping mechanism according to its manufacturer's instructions. Verify that the tool is securely clamped within the intermediate sleeve.
- Coolant Connection (if applicable): If utilizing the internal coolant supply feature, ensure all coolant lines are properly connected and sealed to the toolholder system.
Заўвага: Always refer to the specific instructions provided with your primary toolholder system for detailed installation procedures and safety precautions. Incorrect installation can lead to reduced performance or damage.
Figure 3.1: Illustration depicting the intermediate sleeve being inserted into a compatible toolholder, demonstrating the integration process.
4. Інструкцыя па эксплуатацыі
The intermediate sleeve itself does not require specific operational steps beyond its proper installation and the standard operation of the toolholder system it is integrated with. Its function is to enable the use of a wider range of tool diameters.
4.1 General Operation Considerations
- Выбар інструмента: Always select a cutting tool with a shank diameter that precisely matches the internal diameter of the intermediate sleeve being used.
- Бяспечны клampING: Before initiating any machining operation, always verify that the cutting tool is securely clamped within the intermediate sleeve and that the sleeve is firmly seated in the toolholder.
- Coolant Flow: If using the internal coolant supply feature, ensure that coolant flow is adequate and unobstructed during operation to prevent overheating and extend tool life.
- Маніторынг вібрацыі: Monitor for unusual vibrations or noises during operation, which could indicate improper clamping, tool wear, or other issues.
Меры бяспекі: Always wear appropriate personal protective equipment (PPE) when operating machinery. Refer to your machine's and toolholder's safety manuals for comprehensive safety guidelines.
5. Тэхнічнае абслугоўванне
Regular maintenance of the intermediate sleeve ensures its longevity and consistent performance. Proper care prevents premature wear and maintains precision.
5.1 Ачыстка і захоўванне
- Пасля выкарыстання: After each use, remove the intermediate sleeve from the toolholder and clean it thoroughly to remove any chips, coolant residue, or other contaminants. Use a soft cloth and a suitable cleaning agent if necessary.
- агляд: Periodically inspect the sleeve for any signs of wear, damage, or deformation, especially around the clamping surfaces and coolant channels.
- змазка: If the sleeve has moving parts or seals, apply a thin layer of appropriate lubricant as recommended by Schunk or your toolholder manufacturer.
- захоўванне: Store the intermediate sleeve in a clean, dry environment, preferably in its original packaging or a protective case, to prevent corrosion and physical damage.
Важна: Do not use abrasive materials or harsh chemicals for cleaning, as these can damage the sleeve's precision surfaces or coatings.
6. Выпраўленне непаладак
This section provides guidance for common issues that may arise during the use of the intermediate sleeve. For complex problems, contact Schunk technical support.
| праблема | Магчымая прычына | Рашэнне |
|---|---|---|
| Tool not clampбяспечна | Incorrect tool shank diameter; Sleeve not fully seated; Toolholder clamping mechanism issue; Debris in sleeve/toolholder. | Verify tool and sleeve diameters match. Re-seat sleeve. Inspect toolholder. Clean sleeve and toolholder thoroughly. |
| Coolant leakage or insufficient flow | Improper coolant line connection; Damaged O-rings/seals; Blocked coolant channels. | Check and tighten coolant connections. Inspect and replace damaged seals. Clean coolant channels. |
| Празмерная вібрацыя падчас працы | Tool not properly clamped; Worn tool; Unbalanced setup; Sleeve not fully seated. | Ensure secure clamping. Replace worn tool. Check overall setup balance. Re-seat sleeve. |
7. Тэхнічныя характарыстыкі
| Атрыбут | Дэталь |
|---|---|
| Нумар мадэлі | 0207910 |
| Памеры прадукту | 6 х 3 х 3 цалі |
| Вага прадмета | 5 фунта |
| Clamping Diameter Range | 3mm to 25mm (with appropriate toolholder) |
| Coolant Pressure Rating | Up to 80 bar (coolant proof) |
| Уключаныя кампаненты | 1 x Intermediate Sleeve (Part No. 207910) |
| Вытворца | Schunk |
| Краіна паходжання | Нямеччына |
| Дата першай даступнасці | 11 жніўня 2015 г |
8. Гарантыя і падтрымка
8.1 Інфармацыя аб гарантыі
Schunk products are manufactured to high-quality standards. For specific warranty terms and conditions applicable to your Intermediate Sleeve (Model 0207910), please refer to the warranty documentation provided at the time of purchase or visit the official Schunk website. Warranty coverage typically addresses manufacturing defects under normal use conditions.
8.2 Тэхнічная падтрымка
Should you require technical assistance, have questions regarding installation, operation, or maintenance, or encounter issues not covered in this manual, please contact Schunk customer support.
For the most current contact information, please visit the official Schunk webсайт:
When contacting support, please have your product model number (0207910) and purchase details readily available to facilitate faster service.