Torque TR2400

TORQUE Air Spring Bag Suspension Kit (TR2400)

Instruction Manual for 2005-2007 Ford F250 F350 4WD

Brand: Torque | Model: TR2400

1. Уводзіны

This manual provides detailed instructions for the installation, operation, and maintenance of your TORQUE Air Spring Bag Suspension Kit, model TR2400. This kit is designed to enhance the load-carrying capacity, stability, and ride quality of your vehicle by providing adjustable air support to the rear suspension. Proper installation and maintenance are crucial for optimal performance and safety.

2. Інфармацыя па бяспецы

Always prioritize safety during installation and operation. Failure to follow these guidelines may result in injury or damage to your vehicle.

  • Рэкамендуецца прафесійная ўстаноўка: While designed for bolt-on installation, professional assistance is recommended if you are unfamiliar with automotive suspension systems.
  • Падтрымка транспартных сродкаў: Always use jack stands or a lift to securely support the vehicle when working underneath it. Never rely solely on a jack.
  • Абарона вачэй: Wear appropriate eye protection during installation.
  • Ціск паветра: Never exceed the maximum recommended air pressure of 100 PSI. Maintain a minimum of 5 PSI at all times to prevent damage to the air springs.
  • Праверка кампанентаў: Regularly inspect all components for wear, damage, or leaks.
  • Гарачыя кампаненты: Allow exhaust components to cool before working near them.

3. Змесціва ўпакоўкі

Verify that all components listed below are present in your kit before beginning installation. If any parts are missing or damaged, contact customer service.

TORQUE Air Spring Bag Suspension Kit components including two air bags, brackets, air lines, and various hardware.
Скончанаview of the TORQUE Air Spring Bag Suspension Kit components.
All components of the TORQUE Air Spring Bag Suspension Kit laid out, including air springs, mounting brackets, air lines, fittings, bolts, nuts, and washers.
Падрабязны view of all kit components.

Уключаныя кампаненты:

  • 2 x Air Bags
  • Upper Brackets
  • Lower Brackets
  • Left Jounce Stop Bracket
  • Right Jounce Stop Bracket
  • Long 4x4 Spacer
  • Short 4x4 Spacer
  • 1/2" Spacer
  • Бейл Клamp
  • Air Line Tubing (Red)
  • Цеплавы шчыт
  • Fuel Line Bracket
  • All necessary Bolts, Nuts, Fittings, and Washers
  • Inflation Valves
  • Кіраўніцтва па ўстаноўцы
A list of parts included in the TORQUE Air Spring Bag Suspension Kit, detailing air spring, upper and lower brackets, jounce stop brackets, various spacers, air line tubing, heat shield, fuel line bracket, and all bolts, nuts, and fittings.
Detailed parts list as provided in the kit.

4. Інфармацыя аб камплектацыі

This TORQUE Air Spring Bag Suspension Kit (TR2400) is specifically designed for the following vehicles:

  • 2005-2007 Ford F250 4WD (Rear Only)
  • 2005-2007 Ford F350 4WD (Rear Only)

Важна: Гэты камплект НЕ compatible with vehicles equipped with an in-bed hitch. Please ensure your vehicle matches these specifications for proper fitment and operation.

Graphic showing fitment for 2005-2007 Ford F250 and F350 4WD (Rear Only), with a note that it is NOT In-bed Hitch Compatible. An image of a Ford F-Series truck is below.
Visual confirmation of vehicle fitment.

5. Настройка і ўстаноўка

The TORQUE Air Spring Bag Suspension Kit features a bolt-on installation process, requiring no frame drilling. All necessary hardware is included. For detailed, step-by-step instructions, please refer to the dedicated installation manual provided within your kit.

Ключавыя моманты ўстаноўкі:

  • Ensure the vehicle is safely supported and the wheels are chocked.
  • Follow the torque specifications for all fasteners as outlined in the installation manual.
  • Route air lines carefully, avoiding sharp edges, moving parts, and heat sources. Secure them with zip ties.
  • Install inflation valves in an easily accessible yet protected location.
  • After installation, inflate the air springs to 5 PSI and check for leaks using a soapy water solution.

6. Інструкцыя па эксплуатацыі

The air springs provide adjustable load support. Adjust the air pressure according to your load requirements to maintain a level ride and optimal handling.

Рэкамендацыі па атмасферным ціску:

  • Мінімальны ціск: Always maintain a minimum of 5 PSI in the air springs, even when unloaded. This prevents damage to the air springs.
  • Максімальны ціск: Не перавышайце 100 PSI.
  • Load Leveling: Inflate the air springs to achieve a level vehicle stance when carrying a load or towing. This helps maintain steering control, braking effectiveness, and reduces bottoming out.
  • Камфорт язды: Adjust pressure to find the optimal balance between load support and ride comfort. Higher pressure provides more support but can result in a firmer ride.
Graphic illustrating load leveling support up to 5000 lbs, with an air spring in the foreground and a truck in the background.
The air springs provide up to 5,000 lbs of load leveling capacity.
Comparison graphic showing a truck towing a trailer without and with Torque Parts Suspension, demonstrating how the suspension prevents sag and maintains a level stance.
Visual representation of load leveling benefits with Torque suspension.

7. Тэхнічнае абслугоўванне

Regular maintenance ensures the longevity and optimal performance of your air spring suspension system.

  • Штомесячны агляд: Check air pressure monthly. Inspect air lines, fittings, and air springs for any signs of wear, cracks, or leaks.
  • Чысціня: Keep the air springs and surrounding components free from dirt, debris, and corrosive materials.
  • Air Line Integrity: Ensure air lines are securely fastened and not rubbing against any vehicle components.
  • Мінімальны ціск: Always maintain at least 5 PSI in the air springs to prevent damage.

8. Troubleshooting and Frequently Asked Questions

У гэтым раздзеле разглядаюцца распаўсюджаныя пытанні і праблемы, з якімі вы можаце сутыкнуцца.

Frequently Asked Questions graphic with answers regarding fitment for lifted/lowered vehicles, minimum/maximum PSI, and cradle use. Includes a diagram for measuring distance between brackets for spacer selection.
Common questions and answers regarding the air spring kit.

Частыя пытанні:

  • Will it fit if my vehicle is lifted front and rear?
    If the front of the truck is lifted, it will fit. It does not affect the rear. If the rear of the truck is lifted, you may need a spacer. Refer to the spacer table below for guidance.
  • Will it fit if my vehicle is lowered?
    No, this kit will НЕ fit if your vehicle is lowered.
  • What should be the minimum and maximum PSI?
    Minimum is 5 PSI. Maximum is 100 PSI.
  • Can I use a cradle?
    Yes, you can use a cradle with this kit. The compatible cradle part number is TR3004. You can search for the cradle by part number.

Spacer Selection Table:

Distance Between BracketsВышыня распоркіНумар дэталі
6.5" - 7.5"1.25"TR200012AS
7.5" - 8.5"2"TR200020AS
8.5" - 9.5"3"TR200030AS
9.5" - 10.5"4"TR200040AS
10.5" - 11.5"5"TR200050AS
11.5" - 12.5"6"TR200060AS

You can search for spacers by part number.

9. Тэхнічныя характарыстыкі

  • Нумар мадэлі: TR2400AS + TR3004 (Kit includes TR2400AS, cradle TR3004 sold separately or as part of a kit)
  • Замяняе нумары дэталяў арыгінальнага вытворцы: 2400, W21-760-2400, W217602400
  • Ёмістасць для выраўноўвання нагрузкі: Да 5,000 фунтаў
  • Мінімальны ціск паветра: 5 PSI
  • Максімальны ціск паветра: 100 PSI
  • Ўстаноўка: Bolt-on, No Drilling Required
  • Пасада: Задні мост
  • Air Inlet Material: 4140 Grade Steel (compared to OEM 1040 grade)
  • Air Spring Durability: Designed to withstand up to 500 PSI (not recommended for operation above 100 PSI)
  • Kit Weight: Прыкладна 30 фунта
  • Памеры ўпакоўкі: 14 х 12 х 10 цалі
Graphic highlighting 25% more durable air springs, stating 4140 grade steel is used in air inlets and air springs are designed to withstand 500 psi, though 100 psi is the recommended maximum.
Information on the durability and material quality of the air springs.

10. Інфармацыя аб гарантыі

For specific warranty terms and conditions, please refer to the official documentation included with your product or visit the Torque webсайт. Гарантыйнае пакрыццё звычайна распаўсюджваецца на вытворчыя дэфекты і дэфекты матэрыялаў пры нармальным выкарыстанні.

11. Падтрымка

Should you require technical assistance, have questions regarding installation, or need to report a missing/damaged part, please contact Torque customer service through their official channels. Contact information can typically be found on the product packaging or the manufacturer's webсайт.

Інтэрнэт-рэсурсы:

  • Наведайце ст Torque Store on Amazon для атрымання дадатковай інфармацыі аб прадукце і падтрымкі.

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