DLC DLC-JG1

DLC 80W Laser Engraving Cutting Module User Manual

Model: DLC-JG1

1. Уводзіны

This manual provides essential information for the safe and effective use of your DLC 80W Laser Engraving Cutting Module. This module features an 80W machine power and 10W (10000mW) optical output, designed for precision engraving and cutting tasks. It includes a built-in air assist system and FAC (Focal Spot Compression) technology for enhanced performance.

Please read this manual thoroughly before installation and operation to ensure proper usage and to prevent potential hazards.

DLC 80W Laser Engraving Cutting Module

Figure 1: DLC 80W Laser Engraving Cutting Module. This image shows the compact design of the laser module with its output lens visible at the bottom.

2. Інфармацыя па бяспецы

УВАГА: Гэта лазерны выраб класа 4. Прамое ўздзеянне лазернага прамяня можа выклікаць сур'ёзныя пашкоджанні вачэй і скуры. Заўсёды выконвайце меры бяспекі.

  • Абарона вачэй: Always wear appropriate laser safety goggles (OD6+ or higher) that are specifically rated for the laser's wavelength (typically blue laser, 450nm). Never look directly into the laser beam or its reflection.
  • Абарона скуры: Пазбягайце прамога ўздзеяння лазернага прамяня на скуру.
  • Вентыляцыя: Ensure adequate ventilation in the work area to remove fumes and smoke generated during engraving or cutting. Some materials can produce toxic fumes.
  • Небяспека пажару: Laser processing can ignite flammable materials. Always have a fire extinguisher nearby and never leave the machine unattended during operation.
  • Дзеці і хатнія жывёлы: Keep children and pets away from the laser engraving machine and work area.
  • Аварыйная прыпынак: Familiarize yourself with the emergency stop procedure for your laser machine.
  • крыніца харчавання: Use only the specified power supply (12V or 24V) for the laser module.

3. Настройка і ўстаноўка

The DLC laser module is designed for easy integration with various laser engraving and cutting machines, CNC routers, and 3D printers that support 12V or 24V power supplies.

3.1 Распакоўка і праверка кампанентаў

Carefully unpack all components and verify against the packing list. The package typically includes:

  • DLC Laser Module
  • Мантажная дошка
  • External Power Cord (if applicable)
  • 3P Control Line
  • Пласціна для фіксацыі фокусу
  • Screwdriver Tool + Lens Replacement Tool
  • Зменная ахоўная лінза
DLC Laser Module Components

Figure 2: Included components for the DLC Laser Module. This image displays the laser module itself alongside a mounting board, power cords, a 3-pin control line, a focus fixing plate, a screwdriver/lens tool, and a replaceable protective lens.

3.2 Мантаж лазернага модуля

  1. Identify the mounting points on your laser machine's gantry or frame. The DLC module features multi-hole positions on its back for versatile installation.
  2. Attach the provided mounting board (if compatible) or directly secure the laser module using appropriate screws and fasteners. Ensure the module is firmly fixed and stable.

3.3 Электрычнае падключэнне

  1. Connect the 3P control line from the laser module to the corresponding port on your machine's control board. This is a plug-and-play connection.
  2. Connect the power cord to the laser module and then to a compatible 12V or 24V power source. Verify the voltage requirements of your machine and the module before connecting.
  3. Ensure all connections are secure before powering on the machine.

3.4 Факусоўка лазера

Accurate focusing is critical for optimal engraving and cutting performance.

  1. Place a piece of scrap material (e.g., thin wood or cardboard) on the work surface.
  2. Position the focus fixing plate under the laser module, ensuring the bottom edge of the plate touches the material surface.
  3. Adjust the height of the laser module until the laser beam passes through the designated opening on the focus fixing plate and creates the smallest possible dot on the material. The optimal focus length is approximately 45mm.
  4. Secure the laser module at this height.

4. Інструкцыя па эксплуатацыі

The DLC 80W module is capable of high-speed engraving and efficient cutting across various materials.

4.1 Асноўныя аперацыі

  1. Настройка праграмнага забеспячэння: Ensure your laser control software (e.g., LightBurn, LaserGRBL) is configured for your machine and the DLC laser module.
  2. Размяшчэнне матэрыялу: Place the material to be processed on the work surface, ensuring it is flat and secure.
  3. Focus Check: Re-verify the laser focus for each new material thickness or if the work surface height changes.
  4. Ахоўнае рыштунак: Always wear laser safety goggles before initiating any laser operation.
  5. Start Job: Initiate the engraving or cutting job through your control software. Monitor the process closely.

4.2 Магчымасці гравіроўкі і рэзкі

The module's 10W optical output and FAC technology provide a compressed spot (0.08*0.08mm) for fine detail and strong penetration.

  • Гравіроўка: Capable of directly engraving mirror stainless steel without prior blackening. Engraving speed on 304 stainless steel can reach up to 300mm/s with a 45mm focus length.
  • Рэзка:
    • Cut 12mm acrylic in a single pass.
    • Cut 20mm pinewood in a single pass at 1.5mm/s with a 45mm focus length.
Laser Cutting Exampлес

Малюнак 3: Выпamples of cutting capabilities. This image illustrates the module's ability to cut 12mm acrylic and 20mm pinewood in a single pass, demonstrating its power and precision.

4.3 Функцыя паветранай дапамогі

The built-in air assist system helps to remove smoke and debris from the cutting area, resulting in cleaner cuts and engravings, reduced scorching, and improved efficiency.

Integrated Air Assist and Fan Design

Figure 4: Integrated design showing the built-in air pump and fan. This image highlights the internal components responsible for the air assist and cooling systems, contributing to cleaner results and module longevity.

5. Тэхнічнае абслугоўванне

Рэгулярнае тэхнічнае абслугоўванне забяспечвае даўгавечнасць і аптымальную прадукцыйнасць вашага лазернага модуля.

5.1 Lens Cleaning and Replacement

  • The protective lens can accumulate dust and debris, affecting laser performance. Inspect the lens regularly.
  • To clean, use a lint-free cloth and a small amount of isopropyl alcohol. Gently wipe the lens surface.
  • If the lens is scratched or damaged, replace it using the provided lens replacement tool and a new protective lens.

5.2 Сістэма астуджэння

The module features a built-in fan cooling system (12000 rpm) to maintain optimal operating temperature and prevent power degradation. Ensure the fan vents are clear of obstructions to allow for proper airflow.

5.3 Агульны догляд

  • Keep the laser module clean and free from dust and debris.
  • Пазбягайце ўздзеяння на модуль празмернай вільгаці або экстрэмальных тэмператур.
  • The original diode has a high quality and a lifetime of up to 20,000 hours under normal operating conditions.

6. Выпраўленне непаладак

У гэтым раздзеле разглядаюцца распаўсюджаныя праблемы, з якімі вы можаце сутыкнуцца. Для больш складаных праблем звярніцеся ў службу падтрымкі кліентаў.

праблемаМагчымая прычынаРашэнне
Лазер не працуе або мае слабы выхад
  • Няшчыльнае электрычнае злучэнне
  • Няправільны фокус
  • Брудны або пашкоджаны аб'ектыў
  • Software settings incorrect
  • Check all power and control cable connections.
  • Re-focus the laser using the focus fixing plate.
  • Clean or replace the protective lens.
  • Verify laser power and speed settings in your software.
Poor cutting/engraving quality
  • Няправільны фокус
  • Too high speed or too low power
  • Material not flat
  • Insufficient air assist
  • Adjust laser focus.
  • Decrease speed or increase power settings.
  • Ensure material is flat and secured.
  • Check air assist nozzle for obstructions.
Перагрэў модуля
  • Obstructed fan vents
  • Працяглая праца з высокай магутнасцю
  • Выдаліце ​​любыя перашкоды з вентыляцыйных адтулін вентылятара.
  • Allow the module to cool down. Consider shorter operation cycles for demanding tasks.

7. Тэхнічныя характарыстыкі

АсаблівасцьДэталь
Магутнасць машыны80 Вт
Аптычная выхадная магутнасць10 Вт (10000 мВт)
Тып лазераDiode Laser (Blue Laser)
Памер плямы прамяня0.08mm * 0.08mm (with FAC)
Даўжыня фокуса45mm (optimal)
Air AssistУбудаваны
Сістэма астуджэнняBuilt-in Fan (12000 rpm)
Уваходны кнtage Сумяшчальнасць12В і 24В
Тэрмін службы дыёдаДа 20,000 гадзін
Памеры прадукту1.57 х 6.69 х 2.76 цалі
Вага прадмета2 фунта
Нумар мадэліDLC-JG1

8. Падтрымка кліентаў

DLC is committed to providing high-quality after-sales service. If you encounter any problems when using our products, please contact our after-sales service team.

Our professional technicians are available to provide solutions and assistance in a timely manner.

For support, please refer to the contact information provided with your purchase or visit the official DLC webсайт.

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