Phezer PW1

Phezer PW1 Online Inkjet Printer Instruction Manual

Models: PW1-12.7mm, PW1-25.4mm

1. Уводзіны

The Phezer PW1 Online Inkjet Printer is a high-speed, intelligent coding machine designed for automated marking on various products and packaging. It supports multiple languages and can print diverse content such as text, numbers, dates, QR codes, barcodes, logos, and expiry dates. This manual provides essential information for the proper setup, operation, and maintenance of your printer.

2. Прадукт скончыўсяview

The PW1 series features a 7-inch high-definition capacitive touchscreen for intuitive control and a robust aluminum alloy body. It utilizes TIJ 2.5 thermal foaming nozzles, available in 12.7mm and 25.4mm print heights, to deliver clear and precise printing at speeds up to 90 meters per minute. The system runs on Linux and offers extensive connectivity options.

Phezer PW1 Inline Automatic Coding Machine
Figure 2.1: Phezer PW1 Inline Automatic Coding Machine main unit.

2.1 Асноўныя магчымасці

  • High-Speed Coding: Up to 90 meters per minute.
  • Інтэрфейс карыстальніка: 7-inch high-definition capacitive touchscreen with a new, clear UI.
  • Print Head Options: Compatible with 12.7mm and 25.4mm print heads.
  • Шматмоўная падтрымка: Chinese, English, Turkish, Arabic, Korean, Spanish, Russian, Portuguese, Italian.
  • Content Versatility: Prints text, time, symbols, QR codes, barcodes, DM codes, images, counting numbers, and variable data.
  • Сумяшчальнасць матэрыялаў: Suitable for plastic, carton, stone, pipe, cable, metal, electronic, wood, glass, and automotive parts.
  • Імпарт дадзеных: Supports USB flash drive for data import.
  • Пашыраныя функцыі: Bolding function (up to 10 times ink concentration), automatic product counting, ink level alarm.
Summary of key features for Phezer PW1 printer
Figure 2.2: Summary of key features.

2.2 Дадаткі

The Phezer PW1 printer is designed for a wide range of industrial and commercial applications, including:

Illustrations of various materials suitable for printing
Figure 2.3: Wide range of applications for printing on various materials.
  • Food Packaging Bags
  • Plastic Beverage Bottles
  • PVC Building Materials
  • Матэрыял з алюмініевага сплаву
  • Дрот і кабель
  • Gift Box Carton
  • Шкляны матэрыял
  • Metal Material
  • Рэспіратары
  • Wood Material

3. Тэхнічныя характарыстыкі

The following table details the technical specifications of the Phezer PW1 Online Inkjet Printer:

Table detailing machine parameters
Figure 3.1: Machine Parameters.
АсаблівасцьАпісанне
Назва прадуктуPW Single Printhead Coding Machine
Друк кіраўнікаTIJ 2.5 thermal foaming nozzle
Material of PrinterАлюмініевы сплаў
Аперацыйная сістэмаLinux
працэсарЧатыры ядра 1.4 Ггц
Памер экрана7-inch capacitive screen (210x110x40mm)
Information Storage3 ГБ
Вышыня друку2-12.7mm / 25.4mm
Адлегласць друкуBest quality with 2-5mm
Раздзяленне друку300dpi (standard), configurable to 150/300/600DPI
Хуткасць друку35ppm / 90m/min
Тып чарнілаўWater-based/42ml, Solvent/42ml, Oily/42ml
Колеры чарнілаўBlack, White, Red, Blue, Yellow, Green, Invisible, UV (food grade ink in various colors)
Тып інтэрфейсуPower, optoelectronic, HDMI, USB, RS232, ENCODER
тtageAC input 100-240V; DC output 12V or 16.8V/2A
Аперацыйнае асяроддзеTemperature 10-45°C (best 20-30°C), Humidity 40%-60%Rh
Вага2.3 кг
АтэстацыяCE
Двухбаковы друкняма
Падтрымка сеткавага друкуняма
Рэжым падачы паперыДапаможнік
Максімальны памер паперыA4 (Refers to internal system capability)
Table detailing printing parameters and cartridge parameters
Figure 3.2: Printing and Cartridge Parameters.

4. Змесціва ўпакоўкі

Калі ласка, уважліва праверце ўпакоўку пасля атрымання, каб пераканацца ў наяўнасці ўсіх кампанентаў і іх цэласнасці. Стандартны камплект уключае:

Detailed diagram of the package contents
Figure 4.1: Package Contents Diagram.
  1. PW127 Mainframe (Printer unit with screen)
  2. 127 Nozzle (Printhead)
  3. Quick-drying Cartridge
  4. Matching Line Bracket
  5. Optical Sensor + Bracket
  6. Gift Set (Tools, USB drive)
  7. Фіксаваны кранштэйн
  8. зазямляльны провад
  9. Мантажныя шрубы

5. Настройка

The Phezer PW1 printer is designed for flexible integration into various production environments. It can be set up as a standalone unit or connected to existing assembly lines.

5.1 Ідэнтыфікацыя кампанентаў

Diagram illustrating the components of the printer system integrated with a conveyor belt
Figure 5.1: System Components on a Conveyor Belt.

Азнаёмцеся з асноўнымі кампанентамі:

  • Гаспадары: The main printer unit with the touchscreen.
  • Друкавальная галоўка: The inkjet nozzle responsible for printing.
  • Дужкі: Used to mount the host and printhead.
  • Photovoltaic Sensor: Detects product presence for automated printing.
  • Auxiliary Alignment Bars: Guide products on the conveyor.
  • Conveyor Belts: For moving products past the printhead.
  • Electrical Machinery: Powers the conveyor and printer.

5.2 Параметры ўстаноўкі

The printer offers several installation configurations:

  • Standard Conveyor Table Integration: For automated inkjet coding operations on assembly lines, transferring products like packaging boxes, bottles, or other fixed objects.
  • Automatic Separator Integration: For pipeline automated coding, automatically paging higher thickness and size items like paper, bags, and cartons.
  • Floor Stand Setup: Allows for flexible positioning and easy relocation without needing to install a production line perforation.
Examples of the printer connected to various assembly lines
Figure 5.2: Printer connected to various assembly lines.

5.3 Пачатковыя этапы зборкі

  1. Mount the Mainframe: Secure the PW127 Mainframe (host) using the provided brackets to a stable surface or the designated stand/conveyor frame.
  2. Attach the Printhead: Connect the 127 nozzle printhead to the mainframe and secure it with its bracket. Ensure it is positioned correctly relative to the product path.
  3. Усталяваць чарнільны картрыдж: Carefully insert the quick-drying ink cartridge into the printhead.
  4. Connect Optical Sensor: Mount the optical sensor and its bracket. Connect the sensor cable to the designated port on the mainframe. Position the sensor to detect products as they pass the printhead.
  5. Падключэнне сілкавання: Connect the power adapter to the mainframe and plug it into a 100-240V AC power outlet.
  6. Зазямленне: Connect the grounding wire to ensure electrical safety.
  7. Дадатковыя падключэнні: If integrating with other systems, connect HDMI, USB, RS232, or ENCODER cables as required.

6. Аперацыя

The Phezer PW1 printer features a user-friendly 7-inch touchscreen interface for easy operation.

7-inch high-definition capacitive screen, showing the printer's user interface
Figure 6.1: Printer User Interface.

6.1 Уключэнне і пачатковая налада

  1. Уключэнне: Press the power button on the mainframe. The system will boot up, displaying the Linux operating system interface.
  2. Выбар мовы: Navigate to the settings menu to select your preferred operating language (Chinese, English, Turkish, Arabic, Korean, Spanish, Russian, Portuguese, Italian).
  3. Дата і час: Set the correct date and time in the system settings.

6.2 Стварэнне і рэдагаванне друкаванага кантэнту

  1. Рэдактар ​​доступу: From the main screen, tap the 'Edit' icon to enter the content creation interface.
  2. Content Types: You can add various elements:
    • Тэкст: Input alphanumeric characters.
    • Нумары: Use for batch numbers, serial numbers, etc.
    • Дата/час: Insert current date/time or time-variant data.
    • Сімвалы: Add common symbols.
    • QR Code/Bar Code/DM Code: Generate and customize 1D or 2D codes.
    • Images/Logos: Import images via USB flash drive.
    • Зменныя дадзеныя: Set up fields for dynamic content.
  3. Выбар шрыфта: Choose from available fonts, including block letters and bitmap fonts.
  4. Bolding Function: Adjust ink concentration up to 10 times for bolding text, suitable for different material requirements.
  5. Layout and Positioning: Arrange content on the virtual canvas to match your desired print area and height (12.7mm or 25.4mm).
  6. Захаваць змест: Save your created print job to the internal storage (3GB available).
Examples of enriched codable content
Малюнак 6.2: Выпamples of Codable Content.
Description of PW-127 and PW-254 printing ranges
Figure 6.3: Printing Range Description for 12.7mm and 25.4mm print heads.

6.3 Працэс друку

  1. Load Print Job: Select the desired print job from the 'File' menu.
  2. Adjust Print Parameters: Verify print distance (optimal 2-5mm) and print accuracy (150/300/600DPI) in settings.
  3. Start Conveyor (if applicable): Ensure your production line or conveyor belt is running at the appropriate speed.
  4. Пачаць друк: Tap the 'Print' icon. The printer will begin printing automatically when the optical sensor detects a product.
  5. Monitor Ink Levels: The system provides an ink level alarm to notify you when the cartridge is running low.
  6. Аўтаматычны падлік: The printer automatically counts the number of items printed.
Video 6.1: Demonstration of the Phezer PW1 printer in operation, printing QR codes on test strips.

7. Тэхнічнае абслугоўванне

Regular maintenance ensures optimal performance and longevity of your Phezer PW1 printer. While specific detailed instructions are not provided, general best practices for inkjet printers should be followed:

  • Ачыстка друкавальнай галоўкі: Regularly clean the printhead nozzle to prevent clogging, especially when changing ink cartridges or if print quality degrades. Use a lint-free cloth and appropriate cleaning solution if recommended by the manufacturer.
  • Ink Cartridge Handling: Store spare ink cartridges in a cool, dry place. Replace cartridges promptly when empty to avoid air entering the printhead.
  • Знешняя ачыстка: Keep the printer's exterior, especially the touchscreen, clean and free of dust and debris. Use a soft, dry cloth.
  • Умовы навакольнага асяроддзя: Operate the printer within the recommended temperature (10-45°C, best 20-30°C) and humidity (40%-60%Rh) ranges to prevent damage and ensure consistent print quality.
  • Абнаўленні праграмнага забеспячэння: Check for any available software or firmware updates from the manufacturer to ensure your system is running efficiently.

8. Выпраўленне непаладак

This section provides general troubleshooting tips for common issues. For more complex problems, please contact customer support.

  • Дрэнная якасць друку:
    • Check ink levels and replace the cartridge if low.
    • Clean the printhead nozzle.
    • Ensure the print distance (2-5mm) is correct.
    • Verify print resolution settings.
  • Прынтар не друкуе:
    • Check if the print job is loaded and selected.
    • Ensure the optical sensor is correctly detecting products.
    • Verify all cables (power, sensor) are securely connected.
    • Праверце, ці няма на экране паведамленняў пра памылкі.
  • Сістэма не рэагуе:
    • Перазагрузіце прынтэр.
    • Пераканайцеся, што крыніца харчавання стабільны.
  • Змест адлюстроўваецца няправільна:
    • Re-check the content in the editor.
    • Ensure images/logos imported via USB are in a compatible format.

9. Карыстальніцкія парады

  • Налады мовы: The printer supports multiple languages. Ensure you select the correct language during initial setup for ease of use. No additional software installation is typically required for language support, as it's built into the Linux OS.
  • Multi-Head Printing: While the base model is a single printhead machine, the system supports expansion nozzles (up to 6 per machine) for customized configurations. If you require printing on multiple sides of an object, consider a multi-head setup. Contact your seller for customized solutions.
  • Ink Type Selection: Choose the appropriate ink type (water-based, solvent, oily) based on your printing material for optimal adhesion and durability.
  • Перадача дадзеных USB: Utilize the USB interface to easily import images, logos, or complex print templates, enhancing your coding capabilities.

10. Гарантыя і падтрымка

For warranty information, technical support, or service inquiries, please refer to your purchase documentation or contact the Phezer Official Store directly. Ensure you have your product model and serial number available when contacting support.